Welcome to the Hayman Reese Brake Controller Manual, your comprehensive guide to safe and effective towing. This manual covers installation, operation, and troubleshooting to ensure optimal performance. Designed for both new and experienced users, it provides detailed instructions for proper setup and maintenance. Follow the guidelines carefully to maximize safety and control while towing.
1.1 Overview of the Hayman Reese Brake Controller
The Hayman Reese Brake Controller is a vital component for safe and efficient towing, designed to regulate trailer brakes proportionally or time-activated. It features models like the Compact IQ and Guardian, offering manual override and digital displays. Compatible with 1, 2, and 3-axle systems, it ensures smooth braking. Proper setup and calibration are crucial for optimal performance and safety on the road.
1.2 Importance of Proper Installation and Operation
Proper installation and operation of the Hayman Reese Brake Controller are critical for safe towing. Incorrect setup can lead to unsafe braking, damage, or loss of control. Always follow the manual’s instructions to ensure compatibility, correct wiring, and proper calibration. This guarantees reliable performance, prevents hazards, and protects both the tow vehicle and trailer. Adherence to guidelines is essential for optimal functionality and safety on the road.
Types of Hayman Reese Brake Controllers
Hayman Reese offers two primary types of brake controllers: proportional and time-activated. Proportional controllers adjust braking based on vehicle deceleration, while time-activated controllers apply brakes after a delay. Each type caters to different towing needs, ensuring smooth and safe braking performance for various trailer setups.
2.1 Proportional Brake Controllers
Proportional brake controllers adjust braking force proportionally to the tow vehicle’s deceleration, ensuring smooth and synchronized trailer braking. They are ideal for various axle systems and provide consistent control, enhancing towing stability. These controllers are highly versatile and suitable for different towing applications.
2.2 Time-Activated Brake Controllers
Time-activated brake controllers apply brake force after a fixed delay, providing consistent stopping power. Ideal for lighter trailers, they offer straightforward operation and easy setup. Unlike proportional controllers, they don’t synchronize with the tow vehicle’s braking, making them a simpler option for drivers who prefer manual control over trailer braking dynamics.
System Requirements and Compatibility
Ensure your vehicle and trailer meet compatibility standards. Check electrical system requirements and brake type compatibility for optimal performance and safety when using the Hayman Reese controller.
3.1 Vehicle and Trailer Compatibility
Ensure your Hayman Reese brake controller is compatible with your vehicle and trailer. Check the vehicle’s electrical system specifications and trailer brake type. The controller supports electric brakes and various axle configurations. Verify weight ratings and ensure proper setup for safe towing. Universal harness compatibility simplifies installation, but always consult the manual for specific requirements. Proper alignment ensures optimal performance and safety.
3.2 Electrical System Requirements
Ensure your vehicle’s electrical system meets the Hayman Reese brake controller requirements. The controller requires a 12V power supply and proper wiring connections. Verify the vehicle’s wiring harness compatibility and ensure the circuit can handle the controller’s power demand. Correct wiring is crucial for safe operation. Refer to the manual for specific electrical specifications and connections to avoid system malfunctions and ensure optimal performance.
Installation Instructions
Follow the step-by-step guide for proper installation, including pre-installation checks, mounting, and wiring connections. Ensure all components are securely fitted and connections are correct for safe operation.
4.1 Pre-Installation Checklist
Before starting, ensure your vehicle and trailer are compatible with the Hayman Reese brake controller. Check the electrical system requirements and confirm all necessary tools are available. Disconnect the negative battery terminal to prevent electrical shocks. Review the wiring harness layout and ensure the brake controller location allows proper mounting and accessibility. Verify all components are included in the package and undamaged.
4.2 Mounting the Brake Controller
Mount the Hayman Reese brake controller in a secure, accessible location inside the vehicle cabin. Ensure the unit is level and the arrow on the label points in the direction of travel. Avoid areas exposed to moisture or extreme temperatures. Use the provided mounting hardware to secure the controller firmly to the dashboard or a suitable surface, following the manufacturer’s recommendations for proper installation.
4.3 Wiring Connections and Harness Setup
Connect the Hayman Reese brake controller using the provided wiring harness. Identify the vehicle’s wiring terminals, typically the orange power and white ground connections. Ensure all wires are securely attached to prevent loose connections. Follow the wiring diagram in the manual for accurate setup. Disconnect the negative battery cable before starting to avoid damage. Double-check all connections and test the system to confirm proper functionality.
Initial Setup and Configuration
Configure your Hayman Reese brake controller by adjusting power and gain settings. Test the system to ensure proper function. Refer to the manual for detailed setup instructions.
5.1 Power and Gain Adjustments
Adjust the power setting to match your vehicle’s braking force with the trailer. Start with a medium setting and test by braking gently. If the trailer brakes too hard or softly, fine-tune the power. For gain adjustment, ensure sensitivity aligns with your braking style. Test at moderate speeds, observing trailer response. Proper adjustments ensure smooth, balanced braking, enhancing towing safety and control.
5.2 Sync Adjustment for Proportional Controllers
Sync adjustment fine-tunes the braking proportionality between the tow vehicle and trailer. Press the sync button to cycle through settings, displayed by the LED. Choose a setting that matches your driving style and road conditions. Test adjustments on a safe road to ensure smooth, proportional braking. The manual control remains unaffected by sync adjustments, allowing independent trailer brake activation when needed.
Operating the Brake Controller
Operating the Hayman Reese Brake Controller involves using manual controls and monitoring settings for smooth towing. Adjust sync and gain as needed for optimal braking performance.
6.1 Manual Control Operation
The manual control on the Hayman Reese Brake Controller allows drivers to apply trailer brakes independently. Located on the front, it enables quick adjustments. Moving the switch forward increases braking force. Use this feature for downhill control or emergency stops. Ensure proper setup to avoid aggressive braking. Always refer to the manual for correct operation techniques and safety guidelines.
6.2 Understanding Sync and Gain Settings
The Sync setting adjusts the trailer brakes’ response to match the tow vehicle’s braking. Gain controls the overall braking intensity. Properly balancing these settings ensures smooth, proportional braking. Adjust Sync for consistent stopping and Gain for optimal braking force. Incorrect settings may cause aggressive or weak braking. Always test adjustments in a safe environment to ensure reliable performance during towing.
6.3 Monitoring the Display and LEDs
The display shows real-time data, including brake activation and error codes. LEDs indicate system status, such as power on, trailer connection, and fault detection. Monitor these indicators regularly to ensure proper function. If an error code appears, consult the manual for troubleshooting steps. Addressing issues promptly prevents unsafe towing conditions and maintains reliable brake control performance.
Safety Precautions and Warnings
Always follow safety guidelines to prevent accidents. Ensure proper installation and connection to avoid system malfunctions. Never exceed trailer weight limits. Keep brakes well-maintained for safe towing.
7.1 General Safety Guidelines
Read the manual thoroughly before installation and operation. Ensure correct wiring and connections to avoid malfunctions. Avoid aggressive brake settings to prevent trailer instability. Regularly inspect the system for wear or damage. Keep the manual accessible for future reference. Always follow recommended safety practices to ensure safe towing experiences.
7.2 Warnings for Proper Use
Always follow safety guidelines to prevent injury or property damage. Never exceed the trailer brake capacity specified for your controller. Avoid improper wiring connections, as they can cause system malfunctions. Do not use the manual control while driving, as it may lead to loss of control. Ensure the brake controller is mounted correctly to function properly. Consult the manual for specific vehicle compatibility and safety precautions.
Troubleshooting Common Issues
Identify common problems like brake pulsing or controller malfunctions. Check wiring connections and settings. Refer to the manual for detailed solutions or contact technical support for assistance.
8.1 Brake Controller Not Functioning
If the brake controller stops working, first check the power supply and wiring connections. Ensure the negative battery cable is disconnected before inspecting. Verify proper ground connections and look for any signs of damage or corrosion. Consult the manual for specific troubleshooting steps or contact Hayman Reese technical support for professional assistance; Always refer to the manual for detailed diagnostic procedures to resolve the issue effectively.
8.2 Brake Pulsing or Aggressive Braking
Brake pulsing or aggressive braking may occur due to incorrect gain or sync settings. Adjust the gain to a lower setting to reduce sensitivity. Check the sync adjustment for proper proportionality; Ensure the controller is mounted level and securely. If issues persist, refer to the manual for calibration instructions or contact Hayman Reese support for further assistance and troubleshooting steps to achieve smooth braking performance.
8.3 LED Indicators and Error Codes
The Hayman Reese Brake Controller features LED indicators to monitor system status. A solid green light indicates proper connection, while flashing red signals an error. Common error codes like “E1” or “E2” may appear, indicating issues such as short circuits or communication faults. Refer to the troubleshooting guide for specific code meanings and solutions to resolve these issues promptly and ensure safe operation of your braking system.
Maintenance and Upkeep
Regularly clean the controller and inspect electrical connections to ensure reliability. Update firmware as needed to maintain optimal performance and safety. Proper upkeep ensures consistent braking efficiency.
9.1 Cleaning and Inspecting the Controller
Regularly clean the controller using a soft, dry cloth to remove dust and debris. Avoid harsh chemicals or liquids. Inspect electrical connections for corrosion or damage. Ensure all wires are securely connected. Check the manual override button for smooth operation. Visually examine the unit for signs of wear or damage. Cleaning and inspecting help maintain optimal performance and extend the controller’s lifespan. Always follow proper safety guidelines when handling electrical components.
9.2 Updating Firmware or Software
Regular firmware or software updates ensure your Hayman Reese brake controller operates with the latest features and security. Visit the official Hayman Reese website and navigate to the support section. Enter your model number to find and download the appropriate update. Use a compatible cable to connect the controller to your computer. Install any required software to facilitate the update process. Once connected, follow the on-screen instructions to complete the update. After updating, test the controller to ensure proper functionality. Always use official sources to avoid unauthorized modifications and maintain system integrity. Regular updates enhance performance and safety, so check for updates periodically to keep your system current and reliable.
Warranty and Technical Support
Your Hayman Reese brake controller is backed by a comprehensive warranty covering manufacturing defects. For technical assistance, contact Hayman Reese support at 1-888-785-5832 or visit their official website. Ensure to register your product for warranty validation and access to exclusive support resources. Refer to the manual for detailed warranty terms and conditions.
10.1 Warranty Information
Hayman Reese offers a limited warranty on their brake controllers, covering defects in materials and workmanship. The warranty period varies by product, typically ranging from 12 months to 24 months from the date of purchase. For specific terms and conditions, refer to the detailed warranty section in the manual or contact Hayman Reese customer support. Proper registration and maintenance are required for warranty validity.
10.2 Contacting Hayman Reese Support
For technical assistance, warranty inquiries, or general support, contact Hayman Reese via phone at 1-888-785-5832 or visit their official website at www.tekonsha.com. Additional resources, including manuals and troubleshooting guides, are available online. Ensure to have your product details ready for efficient support. Office hours and email contact options are also provided on their website for convenient assistance.
Additional Resources
Access the full manual, online tutorials, and troubleshooting guides via the official Hayman Reese website or trusted retailers like CaravansPlus.com.au for comprehensive support.
11.1 Downloading the Full Manual
The full Hayman Reese Brake Controller Manual is available for download from their official website. Visit https://www.haymanreese.com.au and navigate to the support section. Select your specific model and follow the prompts to download the PDF. This ensures you have access to detailed installation, operation, and troubleshooting guides for your brake controller. Regularly check for updates to stay informed.
11.2 Online Tutorials and Videos
Hayman Reese offers online tutorials and videos to help users understand installation, operation, and troubleshooting. Visit their official website or platforms like CaravansPlus.com.au for step-by-step guides. These resources provide visual instructions for setting up your brake controller, ensuring proper configuration, and resolving common issues. They are ideal for both novice and experienced users seeking hands-on guidance.
This manual provides essential guidance for installing, operating, and maintaining your Hayman Reese Brake Controller. By following these instructions, you ensure safe and efficient towing experiences.
12.1 Summary of Key Points
This manual provides a detailed guide for installing, configuring, and operating Hayman Reese Brake Controllers. It emphasizes safety, proper setup, and maintenance to ensure reliable performance. Key topics include understanding controller types, troubleshooting common issues, and adhering to safety precautions. By following these guidelines, users can achieve optimal braking control and a secure towing experience.
12.2 Final Tips for Safe and Effective Use
Always inspect wiring and connections before towing. Regularly test the brake controller to ensure proper function. Adjust gain and sync settings based on load and road conditions for smooth braking. Keep the manual handy for quick reference. Never exceed vehicle or trailer weight limits. Monitor LED indicators and address error codes promptly. Safe towing requires attention to detail and adherence to guidelines.